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PМ-303
PМ-303
PTA system for automated surfacing with CNC control

PM-WMO-120
PM-WMO-120
Welding mechanical oscillator


PM-RM-100
PM-RM-100
Rotator-Manipulator

PP-7
PP-7
Compact PTA torch for outer surfacing of small-sized parts

PM-PF-10
PM-PF-10
Powder feeder

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PM-150М · PM-300 · PM-301 · PM-302 · PM-303

PM-302 - PTA system for automated surfacing of stop valves

PM-302

The PM-302 PTA system is designed for automated surfacing of faceplate and cylindrical surfaces of different parts. Welding deposition is accomplishing with the high temperature constricted arc, formed by the PTA torch with nonconsumable tungsten elecrode. The small-grained surfacing powder of the wearproof, corrosion-resistant and other Fe, Ni and Co-based alloys is used as the adding material.

The PM-302 PTA system was delivered to Customer in special modification designed for oil stop valves surfacing.

Hardware configuration could be changed according to Customer requests and possible geometrical or technological peculiarities of surfacing.

The PP-6-03 PTA torch  PP-6-03

(Click to lager image)

PM-302 PTA system consists of:
  • surfacing unit with the PP-6-03 PTA torch;
  • stand;
  • rotator with inclining axis;
  • control system based on PLC;
  • remote control station;
  • power source VD-506D;
  • water cooling device;
  • spare parts complete set.

 

Slide gate

Slide gate

PM-302 PTA system technical data:

Mains voltage and frequency 3x380 V, 50 Hz
Transferred arc current (direct polarity) 30 - 300 А
Plasma, transport and shielding gas Argon, mix
Working gas flow rate < 15 l/min
Cooling water flow rate > 4 - 6 l/min
Powder particle size 63 - 200 mkm
Hopper capacity 3,5 l (15 kg)
Surfacing productivity 0,5 - 8,0 kg/h
Maximum motion of torch:  
- vertical
(Z-direction)
300 mm
- horizontal
(X-direction)
260 mm
- horizontal
(Y-direction)
350 mm
Speed of movement of torch:  
- vertical
(Z-direction)
20 m/h
- horizontal
(X-direction)
54 m/h
- horizontal
(Y-direction)
0 - 10 m/h
Parameters of torch oscillations:  
- width
0 - 50 mm
- speed
0 - 30 mm/s
- dwell time left/right
0 - 1,5 s
Parameters of rotator-manipulator:  
- weight-carrying capacity
100 kg
- rotational speed of the faceplate
0 - 2 rpm
- angle of inclination of faceplate
0 - 90 degrees
Maximum dimensions of details depending on type of surfacing surfaces:  
- faceplate
diameter 450 mm height 200 mm
- flat
length 350 mm
width 250 mm
height 200 mm
- cylindrical:
 
- outside
diameter 400 mm length 250 mm
- inside
diameter 200 mm length 250 mm
DIMENSIONS (LxWxH):  
Stand with surfacing unit
1200х1200х1800 mm
Control box
500х400х1400 mm
Power source
700х390х690 mm
Water cooling device
600х600х1800 mm
WEIGHT:  
Stand with surfacing unit
200 kg
Control box
30 kg
Power source
165 kg
Water cooling device (without the working fluid)
40 kg

PM-150М · PM-300 · PM-301 · PM-302 · PM-303

 


Exteriors and technical data of equipment could slightly differ from above mentioned due to the permanent development.

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